Flora Materials, a biomaterials company, has completed the US Army Small Business Innovation Research (SBIR) Program’s first-phase contract for algae-based flooring tiles.

These tiles are designed to reduce environmental impact and promote sustainability in the construction sector.

The US Army SBIR Program collaborates with small businesses at the forefront of technology to further army research and development (R&D).

The army awarded $250,000 to Flora Materials in 2023 to support first-phase R&D of its algae-based composite flooring solution. The completion of the phase marks a milestone in showcasing the solution’s viability and scalability.

The company has now been granted a second-phase contract, with an additional $1.9m in funding, to further develop prototypes for construction applications.

Founded last year, Flora Materials was conceptualised in 2020 during an R&D proof of concept.

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The company is dedicated to creating biobased building materials that are not only durable and sustainable but also offer enhanced functionality and aesthetics compared to current popular products such as luxury vinyl tile (LVT).

The innovative material replaces polyvinyl chloride (PVC), a petroleum-derived substance, with an algae-based polyurethane composite, aiming to significantly cut carbon emissions.

Flora’s algae-based building materials could help the army meet its target of a 50% reduction in greenhouse gas emissions. Moreover, these materials have the potential to revolutionise the wider construction industry.

Traditional PVC flooring materials are estimated to contribute over ten million tons of carbon dioxide annually.

By enhancing recyclability, reducing waste, and utilising the carbon-capturing properties of algae, Flora Materials’ products could substantially decrease the construction industry’s carbon footprint.

Flora Materials founder Natalie York said: “The materials we use in construction should not only perform well but also contribute positively to our planet. While traditional building materials come with a significant environmental cost, we’re proving that it’s possible to have beautiful, durable, and environmentally responsible alternatives.

“We believe algae has the potential to be a game-changer in the world of construction, and we’re thrilled to have the US Army’s support in helping bring this vision to life.”