Patrick Industries has patented a method for recycling laminated fabrics to produce new products like protective covers. The process involves shredding, melting, extruding, and laminating scrap materials with virgin polymers. The resulting laminated fabric includes layers from recycled materials and nonwoven materials, providing sustainable solutions for various applications. GlobalData’s report on Patrick Industries gives a 360-degree view of the company including its patenting strategy. Buy the report here.

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According to GlobalData’s company profile on Patrick Industries, was a key innovation area identified from patents. Patrick Industries's grant share as of March 2024 was 70%. Grant share is based on the ratio of number of grants to total number of patents.

Recycling laminated fabrics to produce protective covers

Source: United States Patent and Trademark Office (USPTO). Credit: Patrick Industries Inc

A recently granted patent (Publication Number: US11897245B2) outlines a method for protecting objects using a cover made from a laminated fabric that includes recycled materials. The process involves obtaining a laminated fabric from a recycled product, separating components, forming pellets, and creating a film with virgin polymer resin and nonwoven layers. The cover is then placed over the object to be protected, with the recycled material constituting less than 90% by weight of the fabric.

The patent also details various aspects of the method, including the heat shrinkability of the recycled fabric product, the composition of the components (such as polyethylene polymer and PET), and the construction of the nonwoven layer from recycled material. Additionally, the method involves forming the cover into desired sizes and shapes, heat sealing the fabric, and applying heat post-placement. The patent emphasizes the sustainable use of recycled materials in creating protective covers, showcasing innovation in environmentally friendly manufacturing processes.

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GlobalData Patent Analytics tracks bibliographic data, legal events data, point in time patent ownerships, and backward and forward citations from global patenting offices. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.